Showing posts with label fire rated paint. Show all posts
Showing posts with label fire rated paint. Show all posts

Passive Fire Protection Coatings:

Fire protection is important for:

  • Personnel protection – giving people time to escape or shelter from the effects of the fire Asset
  • protection–minimizing damage to the assets before f ire services arriving
Fire strikeswhenleast expected.The speed at which the fire travels or propagates even a small accidental fire or electric spark caused by short circuit is sufficient to create huge, immeasurabledamageto the safety of people and properties.The fire can start fromexternal source or internal source, just from anywhere and without warning. Fire takes advantage of unprotected surfacesandareas concealed fromfire fighters. The consequences - overwhelming heat, suffocating smoke, loss of time, damage to items of sentimental value and above all, the loss of life. The insurance company may able to replace the materialgoods, but there are fewthings thatmoneysimply cannot replace.
The conventional paints coated over structural steel, concrete andwooden surfaces are flammable and indeed act as a fuel which aid in spreading of fire. The intense heat conducted through metal ignites the paint and combust spontaneously even if not subjected to a flame directly. In the event, of f ire , the winning time is crucial in evacuating the peopleandlimiting theamount of structuraldamage.There isnosecondchance with the fire. Onehas todoit right first time. 

How Monarch's FlameGuard coating protects in the event of fire?

Monarch's FlameGuard fire retardant intumescent coatings offer ultimate protection in extensive applications like Industries, Institutions, Corporate houses, Show rooms, Residences, Schools, Dormitories, Hospital Care, Nursing Homes, Hotels, Motels, Retail stores, Restaurants, Transportation etc., on structural steel, concrete, cables, wood, rubber, PVC, canvas, gypsum board, polyurethane foam, wooden surfaces, joists, beams, acoustic tile, rough and finished timbers, open surface panel board, previously painted wall board, hardwoods, softwoods, drywall, SPF plywoodandOSBetc.,
This coating after application dries quickly toamatt finish .Oncontact with fire or excessive heat, the coating puffs up (intumesces) to several times thicker than original coating film, forming a sponge - like cellular foam insulating char layer and reduces available oxygen to the surface. Intumescent is a substance which swells as a result of heat exposure, thus increasing in volume, and decreasing in density.An insulating char of lowthermal conductivity that reduces heat transfer to substrate and slows the temperature rise of the substrate. The product works by cutting off oxygen fromthe fuel source inhibiting the combustion process in the immediate vicinity of the area and reduces the transmission of fire, heat and smoke to the protected area like fire retardant jacket during and after exposure to fire. Even after prolonged exposure to a fire the coating is not destroyed and continue to shield the substrate by forming lowconductivity carbon char that act as a barrier between the fire and the substrate. This substantially decreases the temperature rise, smoke generation and finally insulates and protects the substrate from theheat of the flame.
The rating of fire retardant coatings depends on the intensity of the flame, type, coating thickness and other variables.More thickness of the coatings increases fire protection duration. The coating adheres tightly and fits to any size and shape of the substrate. It produces neat, attractive and paintable finish. The coatings are non-toxic, asbestos freeandresist cracking or crumbling.

MINERAL WOOL BOARD:
FlameGuard MWB
 Fire Retardant Mineral Wool Board:
FlameGuard MWB is a fire & heat resistant mineral wool boards coated on both sides with FlameGuard CP intumescent coating, affixed with FlameGuard EFM expanding sealant, to prevent the passage of fire and smoke and the transfer of heat. Final aesthetic protective top coating of FlameGuard FRP for moisture protection. It is specifically designed for sealing around cable & service penetrations in walls and floors.

Dimension:
Outer Boards – 2 x 595mm x 1195mm x 23mm (Each Board 0.71 Sq mtrs). Size subject to change. Infill Rockwool Insulation pre – coated with FlameGuard Intumescent coatings > 1mm DFT – 4x 1mtr x 0.50mtr x 50mm (0.50 sq mtr each infill insulation panel).
FlameGuard EIC
High performance epoxy intumescent fire protection coating system
The product is a high build, two pack material providing excellent durability combined with excellent corrosion and fire protection for a long period of time for structures, pipe work, vessels and fire resistant divisions from the effects of hydrocarbon pool and jet fires caused due to petrol, diesel, petrochemicals and gases, cellulosic fire etc., primarily intended for use in high risk environments such as oil, gas, petrochemical and power generation industries. Suitable for both offshore and onshore environments. The coating thickness required for protection is normally specified in the range of 4-20 mm. To be used as mid coat as part of a complete system in atmospheric environments followed by weather resistant aliphatic polyurethane finish coat, MonoGuard PCG. The coating facilitates as sealer function to prevent early degradation and inactivation of intumescent layer. Depending on the actual exposure of the coating system, various primers and topcoats can be used in combination with this product.
Base Coat  - FlameGuad ZP - Primer
Intermediate / Mid Coat - FlameGuard EIC
Top Coat - MonoGuard PCG - Aliphatic Polyurethane top coat
Applications::
Floating Production Storage & Off-shore loading Vessels (FPSO) Refineries
Petrochemical plants
Liquified Natural Gas (LNG) terminals
Liquified Petroleum Gas (LPG) storage facilities

FlameGuard CP
Intumescent fire protection coating for combustible single & bunched electrical cables
and cable trays

Long runs of unprotected, PVC or plastic rubber sheathed combustible cables, usually supported by vertical or horizontal cable trays and holders, are prone to rapid fire spread and excessive damage. Unprotected cables burn & propagate fire after only a few minutes of exposure to fire. Power current for vital control functions, supplies and services fails very quickly. Burning cable sheaths carry the fire rapidly forward as fast as 20 meters per minute. They gives off aggressive vapors. The cable trays, if not protected, are exposed to the risk from melting and collapsing. Cables, cable trays and holders protected with FlameGuard CP help prevent damage or keep it within reasonable limits.The time that elapses before the current fails is increased many times. The indirect damage from cable fires (fire travel, breakdowns, corrosion resulting from harmful gases affecting sensitive instruments) is generally greater than the
f ire damageinitially visible.
FlameGuard CP is a water-based intumescent coating which is designed to prevent ignition, flame spread & smoke emission along the jacketing of electrical (or other) cables and to provide a thermal barrier for protection against heat damage. FlameGuard CP will also prevent a short circuit within an electrical cable from starting a fire and will help identify the location of such a short circuit by forming an intumescent char at the spot. The coating can be applied to grouped cables or single cables.When exposed to flame or to a temperature above 175ºC, the coating forms a protective intumescent char. (This char should be removed completely and clean cables should be recoated if intumescences should occur). The coating foams up under the effect of heat to form an insulating layer.There is no sub sequent burning of protected cables after the direct effect of fire has been halted. 
The thermal conductivity of a FlameGuard CP coating that has not foamed is about the same as that of a plastic cable sheath, which means that the higher temperature of the conductor is raised only insignificantly in cables protected with FlameGuard CP. As only a relatively thin coating is needed, it allows radiation of heat from cables during operation. The current-carrying capacity remains virtually unchanged. The cured coating is flexible and adapts to the usual movements and bending without flaking. Its premium latex binder system is totally resistant to water and will not re-emulsify after drying. FlameGuard CP reduces the spread of flame in cable runs and prevents the emission of hydrochloric gases in cable fires. The release of hydrochloric acids vapors is slowed down considerably.Acid vapors that are released are neutralized.The upgradation of existing cables to the highest grade of f ire safety is possible with the coating of FlameGuard CP. Additionally the thin film coatings will maintain circuit integrity to small diametrical cables in restricted applications. The coating of the entire length of cables to maintain the power supply to important equipment while data are being saved or a fire extinguished (recommended dry film thickness 1.6 mm). Partial coating of cables (4 m length @ every 10 m interval, recommended dry film thickness of 1.6 mm) to prevent f ire from spreading along cable runs.The cable joints and around cable crossing should be coated at 1.5meteronboth sides of joints. 
Coverage: Single Cable - 1.75 Sq.m / 5 Kg @DFT 1.5 mm Thickness
Grouped /Bunched /Jacketed Cables - 1.43 Sq.m / 5 Kg @DFT 2 mm Thickness 

Applications:
Electric Power Cables
Communication Cables
Fiber Optic Cables
Control Cables
Cable Conduits
Instrumentation Cables
Junction / Crossings of Cable routes
Switch gears
Cable Trays
Racked Cables
High Rise Buildings
High Security Buildings